Body Filler
Posted: Thu Apr 14, 2005 9:34 pm
I'm sure I have well over a hundred hours or so grinding off old paint and filling the rough texture of the interior bare fiberglass surfaces on my Triton (without interior liner). I've gone through about 4 gallons of body filler to smooth the texture on all the surfaces that will be visible after completion of the interior. The process has been very labor intensive to say the least with several applications needed in certain areas.
As I said in an earlier post, I have no doubt that the interior will never look as good as one with a liner, but I am encouraged by the basic improvement over the original finish which showed every imperfection like bulkhead tabbing, voids, ridges and the texture of the outer lamination. I think there will still be some slight wavyness on some of the surfaces when I finish. I guess I could fair this out with some addittional effort, but "I have miles to go before I sleep".
Whether body filler is adequate for the job, I guess time will tell. It would have taken lots of epoxy to do this job. I have tried to apply a very thin coating beneath the foredeck where the deck flexes readily (enough to just fill the texture of the cloth). I think if the filler is going to fail, it will be in this area first.
Here is a picture of the rear salon with most of the filling completed:

There is a before picture of the same area at:
http://home.earthlink.net/~jrhenson2/id2.html
Its sort of difficult to see from the picture just how bad the painted surface was before.
Joe
As I said in an earlier post, I have no doubt that the interior will never look as good as one with a liner, but I am encouraged by the basic improvement over the original finish which showed every imperfection like bulkhead tabbing, voids, ridges and the texture of the outer lamination. I think there will still be some slight wavyness on some of the surfaces when I finish. I guess I could fair this out with some addittional effort, but "I have miles to go before I sleep".
Whether body filler is adequate for the job, I guess time will tell. It would have taken lots of epoxy to do this job. I have tried to apply a very thin coating beneath the foredeck where the deck flexes readily (enough to just fill the texture of the cloth). I think if the filler is going to fail, it will be in this area first.
Here is a picture of the rear salon with most of the filling completed:

There is a before picture of the same area at:
http://home.earthlink.net/~jrhenson2/id2.html
Its sort of difficult to see from the picture just how bad the painted surface was before.
Joe